describe

NC-PartLocator

If you are in the metal cutting, metal removal buisiness and have a multi stage production process then NC-PartLocator is worth a look.

Big parts that are difficult to move.

Parts that have poor, uneven surfaces and variable stock.

Complex 3D parts that have no straight edges to align from for example :- forgings, blades or other preformed parts.

Castings have uneven surfaces and variable stock and are difficult to locate to achive cleanup.

Why?

Existing fixturing is imprecise. The part is held firmly but the alignment and position relative to the workpiece datum is poor.

Process involves complex or awkward fixturing that is time consuming to setup and requires regular calibration.

Process consists of multiple setups, 3+2 or full five axis machining or finish machining of assembled parts.

Process involves rectification or reworks. The machining datums have been removed in a prior operation.

solution

Probing

Gain confidence in the use of machine tool probing as an in-process tool. Proove probing performance.

Process evaluation

Evaluate the location, and form of the workpiece before and after machining.

Add NC-PartLocator

Introduce NC-PartLocator into the process. Align tool paths to the fixtured part.

Review process

By contunally reviewing the results of production trends will be identified that can point the way to areas where the process can be improved.

Retrofit

Retrofittable to existing machining process. NC-PartLocator can be incorporated into existing machining processes. It starts from where you are and does not require changes to your existing metal cutting tape files.

benefits

Fewer setups

Since the alignment of the part is independant of the clamping of the part in the machine tool it is possible to use fixtures or fixturing techniques that can combine multiple processes.

Fewer concessions

Reduced concessions to the customer saves time and money and builds customer confidence.

Lower costs

Less precise fixtures are cheaper to produce and do not need regular calibration.

Reduce Inspection

When probing on the machine tool is verified aganst the existing inter-operation inspection cycles then in-process probing replaces the need for them.

With probing on the machine tool verified then in-process probing replaces the need for checks between operations.

Confidence

NC-PartLocator is desgned to be used at the machine tool by the machine tool operators. It is simple to use and forms an integral part of the process.

By using NC-PartLocator before machining to verify part location and after machining prior to removal from the machine tool the user can be more confident that the machining operation is correct.